113. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 NOTES 113
1. Instruction, Use and Maintenance Manual SINGLE SEAT VALVE Bardiani Valvole S.p.A. via G. di Vittorio, 50/52 - 43045 Fornovo di Taro (PR ) - Italy tel. +39 0525 - Fax 0525 3408 bardiani@bardiani.com - www.bardiani.com EN-IST-BBZP-0418 BBZP - BBZR - BBZT BBYP - BBYR - BBYT
2. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 INDEX 1 Safety,Warning and Mandatory Signs 5 2 General safety warnings 8 3 Technical data 9 4 Checking / Unpacking / Lifting 10 5 Installation 12 6 Operation 15 7 Troubleshooting 16 8 Cleaning 17 9 General maintenance 18 10 Scheduled maintenance 20 11 Tools useful for Disassembly/Reassembly 21 12 Pneumatic valves BBZP - BBZR - BBZT- BBYP - BBYR - BBYT 22 13 Disassembly of the BBZP - BBZR - BBZT - BBYP - B BYR - BBYT 24 A Disassembly of the BBZP - BBZR - BBZT - BBYP - BB YR - BBYT 25 B Disassembly of the BBZP P7-LL 29 14 Assembly of the BBZP - BBZR - BBZT - BBYP - BBYR - BBYT 36 A Assembly of the BBZP - BBZR - BBZT - BBYP - BBYR - BBYT 42 B Assembly of the BBZP P7-LL 46 15 Pneumatic Valves BBZP - BBZR - BBZT- BBYP - BBYR - BBYT Diverters 50 16 Disassembly of the BBZP - BBZR - BBZT- BBYP - BB YR - BBYT Diverters 53 A Disassembly of the BBZP - BBZR - BBZT- BBYP - BBY R - BBYT Diverters 54 B Disassembly of the BBZP M8-LLL Diverter 59 17 Assembly of the BB ZP - BBZR - BBZT- BBYP - BBYR - BBYT Diverters 66 A Assembly of the BB ZP - BBZR - BBZT- BBYP - BBYR - BBYT Diverters 72 B Assembly of the BBZP M8-LLL Diverter 77 18 Pneumatic Valves BBZT - BBYT 81 19 Disassembly of the BBZT - BBYT 83 20 Assembly of the BBZT - BBYT 87 21 Annexes 94 22 2D diagram BBZP 95 23 2D diagram BBZP M8-LL 96 24 2D diagram BBZP P7-LL 97 25 2D diagram BBZR 98 26 2D diagram BBZT 99 27 2D diagram BBYP 100 28 2D diagram BBYR 101 2
99. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 26 2D diagram BBZT 99 22
102. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 29 2D diagram BBYT 102 81
104. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 31 Diagram BBZP M8-LLL Diverter 104 50
107. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 34 2D diagram BBZT Diverter 107 81
110. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 37 2D diagram BBYT Diverter 110 81
3. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 MANUAL REVISION DATE 29 2D diagram BBYT 102 30 2D diagram BBZP Diverter 103 31 Diagram BBZP M8-LLL Diverter 104 32 Diagram BBZP M9-LLL Diverter 105 33 2D diagram BBZR Diverter 106 34 2D diagram BBZT Diverter 107 35 2D diagram BBYP Diverter 108 36 2D diagram BBYR Diverter 109 37 2D diagram BBYT Diverter 110 38 Warranty 111 39 Recommendations 112 3
114. Bardiani Valvole S.p.A. via G. di Vittorio, 50/52 - 43045 Fornovo di Taro (PR ) - Italy tel. +39 0525 400044 - fax +39 0525 3408 bardiani @ bardiani.com - www.bardiani.com
16. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 7 Troubleshooting PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION External leak Worn gasket Replace the seal Leaks inside the closed valve caused by normal wear External leak Excessive pressure Replace with a gasket of a different type of elastomer Excessive temperature Premature leaks inside the closed valve Aggressive fluids Modify the operating conditions Too many commands active Difficulty opening and closing Difficulty opening and closing Incorrect type of elastomer used for the gaskets Replace with a gasket of a different type of elastomer Incorrect positioning of the actuator Install the actuator correctly Incorrect operation of the actuator Change from normally open (NO) to normally closed (NC) or vice versa Impurities in the actuator Actuator inspection and maintenance Incorrect valve body positioning Disassemble and correctly reposition the valve body 16
20. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 10 Scheduled maintenance SCHEDULED MAINTENANCE VALVE GASKETS ACTUATOR GASKETS Preventive Replace after 12 months Replace after 24 mon ths In the event of leaks Replace at the end of the day Repla ce in the event of leaks Periodical Check correct operation and that there are no leaks Check correct operation and that there are no leaks Record the actions carried out Record the actions carri ed out 20
22. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 12 Pneumatic valves BBZP - BBZR - BBZT- BBYP - BBYR - BBYT NO. DESCRIPTION 1 Lower body 2 Shutter 6 Sealing ring 7 Sealing washer 8 Screw 9 Cylinder 10 Bush 14 Sealing ring 17 Bush 19 Sealing ring 24 Air connector 28 Shutter nut 33 Clamp 34 Screw 35 Assembly 40 Cap 42 Upper body 45 Steam barrier 47 Sealing ring 50 Gasket holder disc 57 Sealing ring 108 Sealing ring 120 Bush 154 Thickness 156 Sealing ring 157 Sealing ring 168 Bush 274 Sealing ring 275 Sealing ring 276 Sealing ring 277 Sealing ring 22
50. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 15 Pneumatic Valves BBZP - BBZR - BBZT- BBYP - BBYR - BBYT Diverters NO. DESCRIPTION 1 Lower body 2 Upper shutter 6 Sealing ring 7 Sealing washer 8 Screw 9 Cylinder 10 Bush 14 Sealing ring 17 Bush 19 Sealing ring 24 Air connector 28 Shutter nut 30 Double shutter 33 Clamp 34 Screw 35 Assembly 40 Cap 42 Upper body 45 Steam barrier 47 Sealing ring 50 Gasket holder disc 51 Lower shutter 57 Sealing ring 92 Intermediate body 94 Sealing ring 108 Sealing ring 120 Bush 154 Thickness 156 Sealing ring 157 Sealing ring 168 Bush 212 Shutter stem 213 Sealing ring 274 Sealing ring 275 Sealing ring 276 Sealing ring 277 Sealing ring 50
81. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 18 Pneumatic Valves BBZT - BBYT NO. DESCRIPTION 23 Upper pin 24 Air connector 66 Piston 88 Grub screw 99 Cylinder 129 Pin 169 Sealing ring 170 Screw 171 Sealing ring 172 Sealing ring 173 Buffer 175 Bush 177 Elastic wire 204 Bush 81
96. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 PTFE Execution 23 2D diagram BBZP M8-LL 96 22
97. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 24 2D diagram BBZP P7-LL PTFE Execution 97 22
98. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 25 2D diagram BBZR PTFE Execution 98 22
106. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 33 2D diagram BBZR Diverter PTFE Execution 106 50
108. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 PTFE Execution 35 2D diagram BBYP Diverter 108 50
109. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 36 2D diagram BBYR Diverter PTFE Execution 109 50
21. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 Soft 11 Tools useful for Disassembly/Reassembly TOOLS 21
95. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 22 2D diagram BBZP PTFE Execution 95 22 DN125 - 150 DN125 - 150
100. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 27 2D diagram BBYP 22 PTFE Execution 100 22
101. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 28 2D diagram BBYR 22 PTFE Execution 101 22
103. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 30 2D diagram BBZP Diverter PTFE Execution 103 50 DN125 - 150 DN125 - 150
105. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 32 Diagram BBZP M9-LLL Diverter PTFE Execution 105 50 DN125 - 150 DN125 - 150
41. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 41 (BBZP P7-LL) (46 - 49) (BBZP - BBZR - BBZT - BBYP - BBYR - BBYT) (42 - 45) a b
24. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 13 Disassembly of the BBZP - BBZR - BBZT - BBYP - BBYR - BBYT 24 (BBZP P7-LL) (29 - 31) (BBZP - BBZR - BBZT - BBYP - BBYR - BBYT) (25 - 28) a b
71. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 71 (BBZP M8-LLL) (77 - 81) (BBZP - BBZR - BBZT - BBYP - BBYR - BBYT) (72 - 76) a b
90. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 90 129 11 12 13
49. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 49 22 b 1 33 2
88. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 88 99 170 24 5 6
80. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 80 33 2 26 b
53. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 16 Disassembly of the BBZP - BBZR - BBZT- BBYP - BBYR - BBYT Diverters 53 (BBZP M8-LLL) (59 - 65) (BBZP - BBZR - BBZT - BBYP - BBYR - BBYT) (54 - 58) a b
92. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 92 177 18 19 20 21
93. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 93 22 23
83. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 19 Disassembly of the BBZT - BBYT 83 1 2 3 4 177
59. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 B Disassembly of the BBZP M8-LLL Diverter 59 2 b 1 b 33 1
91. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 91 88 175 173 14 15 16 17
4. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 INTRODUCTION This “Instruction, Use and Maintenance Manual” has been prepared to provide guidance and recommendations to assist qualified skilled technicians in the understanding, running and maintenance orf the Products supplied. It forms an integral part of the Products supplied and must be read prior to any installation, operation and/or maintenance of all types of valves provided. This manual must be saved for future reference and be kept readily available at the unit. With regards to the use of valves compliant with EU Directive 2014/34/UE (ATEX), consultation of a speciic manual is mandatory. The essential characteristics of all types of valves described herein being consistent, the Manufacturer reserves the right to alter and or comple ment and or update at any time and with no obligation to notify so in writing, the data and or i nformation relevant to the use of the valves described in this "Instruction, Use and Maintenance Manu al". A constantly updated version of this "Instruction, Use and Maintenance Manual" is available at the Manufacturer's website www.bardianivalvole.it. Under no circumstance shall the Manufacturer be held liable for consequences resulting from failure and or improper use of the instructions contained in this Manual and relating to the installation, operating, maintenance and storage of the products. All rights reserved. Full or part reproduction, transfer and or recording of a ny part of this "Instruction, Use and Maintenance Manual" by all means, whether it be elect ronic, on hard copy, mechanical or any other means or recording or reuse is strictly prohibite d without the prior written consent of the Manufacturer and for any use other than that of the Buyer. (Translation of the Original Instructions in the italian Language) 4
84. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 84 175 173 5 6 88 7 129 8
76. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 76 33 1 (BBZP M9-LLL) 2 26 c (BBZT - BBYT) (82 - 94)
10. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 1. CHECK: - Check the valve show no signs of damage caused during tran sport and that it corresponds with the order; - Check the inside of the valve. 2. UNPACKING: The valve packaging is made up of cardboard, wood and plastic. The valve is mainly made up of metal materials. The ga skets are usually made from elastomers. Disposal must be in compl iance with local legislation. 4 Checking / Unpacking / Lifting 10
30. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 30 42 33 50 108 42 4 b 3 b
56. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 56 4 a 5 a 14 14 30 6 a
34. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 34 40 24 14 (BBZT - BBYT) (84- 94) 14 g (BBZT - BBYT) 40 24
45. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 45 33 1 42 108 (BBZP M8-LL) 21 c 2 (BBZT - BBYT) (84 - 94)
47. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 47 108 42 18 b 19 b 42 33 50 2
8. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 2 General safety warnings Intended use Bardiani valves have been exclusively for moving fluids. Prohibited use The valve must not be used: • for any operations different to those described under t he heading “Intended Use”, • for handling fluids different to the type specified by th e manufacturer; • for moving fluids at different pressures to those envis aged by the manufacturer and indicated in the valve's technical data. Limitations on valve use It is forbidden to: • use the valve in a construction configuration diffe rent to the one envisaged by the manufacturer. • use the valve where there is a risk of explosion and/o r fire, unless envisaged by the manufacturer (if the valves are certified in accordance with Directive 2014/34/EU, please refer to the ATEX Manual)-; • integrate other systems and/or equipment which were not considered by the manufacturer during the executive design phase, • use the valve for purposes other than those specific ally envisaged by the manufacturer. WARNING The machine may not he used inside premises where there is a potentially explosive atmosphere or risk of ire unless otherwise stated by the manufacturer (in the case of valves certiied in accordanc e with Directive 2014/34/EU please refer to the ATEX Manual). BARDIANI VALVOLE S.p.A. declines all liability for installation, use or maintenance which fails to comply with the indications provided in this manual! 8
43. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 43 50 2 18 a 2 50 (BBYP - BBYR - BBYT) 18 d
27. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 27 50 (BBYP - BBYR - BBYT) 2 3 a 2 50 3 d
74. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 (Normally closed) (Normally open or double acting) 74 22 a 23 a
87. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 20 Assembly of the BBZT - BBYT 87 23 169 99 99 1 2 3 4
61. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 (Normally closed) (Normally open or double acting) 61 33 42 7 b
11. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 DN80 and DN100 Weight between 25 kg and 50 kg DN125 and DN150 Weight over 50 Kg BBZP Size DN Weight Kg 10-65 A 80-100 B 125-150 C DN10 and DN65 Weight lower to 25 kg 3. VALVE LIFTING: Take care as to the type of valve you are handling. Ba sed on the size there are two different lifting procedures. CAUTION! Before lifting the valve, make sure there are no dis assembled or separate valve parts which could fall off causing injur y to persons and damage to the valve. CAUTION! The figures above are used purely to represent the metho ds and procedures for hoisting the valves. Bardiani Valvole S.p.A. declines all liability for any damage to things and/or injuries to persons caused by improper and/or incorrect hoisting of the valve. 11 A B C
48. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 (Normally closed) (Normally open or double acting) 48 2 20 b 21 b
25. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 (Normally closed) (ormally open or double acting) A Disassembly of the BBZP - BBZR - BBZT - BBYP - BBYR - BBYT 25 1 a 1 33
85. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 85 9 10 171 66 204 66 172 171 66 11 12 13
86. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 86 24 14 169 99 15 16 17 (35) 99 170 170 23
89. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 89 10 172 171 66 204 66 171 66 7 8 9
36. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 14 Assembly of the BBZP - BBZR - BBZT - BBYP - BBYR - BBYT 36 85°C H O 2 1 10 14 1 a b c 2
46. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 B Assembly of the BBZP P7-LL 46 14 28 (P.T.F.E.) 2 14 2 16 b 16 e 17 e
57. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 57 14 30 14 (P.T.F.E.) 212 28 6 e 7 e 5 e
54. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 A Disassembly of the BBZP - BBZR - BBZT- BBYP - BBYR - BBYT Diverters (Normally closed) (Normally open or double acting) 54 1 a 33 1
77. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 B Assembly of the BBZP M8-LLL Diverter 77 16 b 14 2 50 2 17 b 18 b 42 108
66. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 17 Assembly of the BB ZP - BBZR - BBZT- BBYP - BBYR - BBYT Diverters 66 85°C H O 2 1 10 1 a b c 2 14 94
42. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 A Assembly of the BBZP - BBZR - BBZT - BBYP - BBYR - BBYT 42 14 2 16 a 16 e 17 e 14 28 (P.T.F.E.) 2
44. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 (Normally closed) (Normally open or double acting) 44 19 a 1 33 20 a 2
14. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 5. WELDING THE VALVE BODY ONTO PIPING : Remove the body from the rest of the valve before proce eding with welding operations. Please refer to the following pages i n this manual. CAUTION! Hand crushing hazard. During operation there is a risk o f crushing inside the valve body in the area between the actuator and the valve body. 6. MINIMUM MAINTENANCE CLEARANCES : Make sure there is enough room around the valve for i t to be disassembled (with the control unit installed). BBZP-BBZM - BBYP - BBZT - BBZR DN A (mm) B (mm) C (mm) 10-25 240 240 240 32-40 265 255 255 50 280 270 270 65 290 285 285 80 300 300 300 100 325 315 315 125 410 400 400 150 440 425 425 CAUTION! Bardiani Valvole S.p.A. declines all liability for any damage to things and/or injuries to persons caused by any failure to cor rectly follow the installation procedures. 14 A B C C
29. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 B Disassembly of the BBZP P7-LL (Normally closed) (ormally open or double acting) 29 1 b 1 33 2 b 2
62. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 62 8 b 42 108 50 2 9 b 2 14 2 10 b 11 b
82. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 82 23 99 169 24 170 172 171 204 171 66 129 88 173 175 177
28. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 28 14 28 (P.T.F.E.) 2 (32) 14 2 4 a 4 e 5 e 5 a
60. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 60 213 51 94 3 b 4 b 33 92 92 108 5 b 6 b
31. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 31 (32) 14 2 6 b 5 e 6 e 2 5 b 14 28 (P.T.F.E.) 2
75. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 (Normally closed) (Normally open or double acting) 75 24 a 1 92 (BBZP M9-LLL) 33 25 a 2
18. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 9 General maintenance 1. MAINTENANCE PRECAUTIONS Maintenance operations must be carried out by expert tech nicians only. CAUTION! Maintenance operations must be carried out with the li ne stopped and all utilities (electricity, compressed air) disconn ected. CAUTION! Always discharge the fluid pressure in the valve and pipi ng before disassembling the valve. CAUTION! Burns hazard. The valves and piping may be very hot. Wear protective gloves 18
112. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 39 Recommendations 1. Consultation of the "Instruction, Use and Maintenance Manual” is mandatory prior to the installation, use and maintenance of the products of all Products. Al l the information, indications, specifications, technical details provided herein are based on test data w hich the Manufacturer Bardiani Valvole S.p.A. holds to be reliable nevertheless the above is not deeme d to be assumed as fully exhaustive inasmuch as not every possible use has been envisaged. 2. All the illustrations and drawings provided are to be inte nded as indicative and therefore not binding, the illustrations being for presentation purposes only. 3. It is the Buyer's duty to assess the suitability of t he products for the use he intends to make of the same prior to placing the order as he/she will take the risks and accept liability in case of incorrect choic e and use of the Products. 4. The Manufacturer strongly recommends the Buyer to con tact their sales team and request any information that might be needed in relation to the spec ifications and uses of the Products. 5. The information provided in this manual refers to the standard products manufactured by Bardiani Valvole S.p.A. and therefore cannot be assumed to apply t o customized products as well. 6. Bardiani Valvole S.p.A. reserves the right to amend and/ or integrate and/or update the data and/ or information and/or technical details relative to P roducts at any time and without prior notice. Please visit the website www.bardiani.com , where the latest updated of the "Instruction, Use and Maintenance Manual" can be found". 7. The content and validity of the warranty covering the Products of Bardiani Valvole S.p.A are dealt with in the relevant section in the “Instruction, Use and M aintenance Manual” which constitutes an integral part of the Products themselves. 8. Bardiani Valvole S.p.A., shall not in any way be held l iable for immaterial, indirect and consequential damages, such as (by way of example only), damages or loss of business, contracts, opportunities, time, production, profits, goodwill, image etc.. 112
58. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 58 9 a 8 d 8 a 50 42 33 42 108 (BBYP - BBYR - BBYT) 50 42 33
73. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 73 14 30 14 (P.T.F.E.) 212 28 14 14 30 19 a 19 e 20 e 21 e
13. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 Valve 1L 3. CORRECT DIRECTION OF FLOW : Flow in the opposite direction to valve closure minimi zes water hammer . 4. VALVE CONNECTIONS/CONNECTORS : If the valve is fitted with connectors, you may proce ed with installation. Correctly insert the gaskets and tighten the connectors . Valve 3LL Valve P7-LL Valve M8-LL Valve M9-LLL CAUTION! Bardiani Valvole S.p.A. declines all liability for any damage to things and/or injuries to persons caused by any failure to cor rectly follow the installation procedures. Valve M8-LLL 13
78. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 (Normally closed) (Normally open or double acting) 78 19 b 42 33 20 b 2 21 b 92 108
9. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 3 Technical data VALVE DATA Maximum pressure PN10 Maximum seal pressure See catalogue Storage temperature from -10°C to 25°C Material in contact with the product AISI 316L (1.4404 ). Check the resistance to corrosion in relation to products and detergents Gasket material in contact with the product EPDM, FKM, HNBR and other gaskets on request. Check compatibility with products and detergents Surface finish in contact with the product Ra 0.8 μm. Other finishes available on request VAPOUR BARRIER DATA Connectors 1/8” BSP Steam maximum temperature 130°C (266°F) Gaskets material FKM PNEUMATIC ACTUATOR DATA Connectors 1/8” BSP Pipe dimensions 6 mm external diameter, 4 mm internal diameter Air pressure from 6 bar (87 psi) to 8 bar (116 psi) Air quality Class 2, 4, 3 ISO8573-1 External material AISI 304L (1.4307) Seals NBR Noise levels 76 dB Electrical supply See Giotto Top GASKET MATERIALS COMPATIBILITY Product EPDM FKM HNBR MVQ Temperature (applications with air) -10 to +140°C -10 to +200°C -10 to +130°C -70 to +230°C Caustic soda 2% 60°C 30°C To be checked Unsuitable Nitric Acid 2% 60°C 80°C To be checked Unsuitable Saturated steam 125°C Suitable To be checked Suitable Unsuita ble Greases Unsuitable Suitable Suitable Unsuitable Alcohols Suitable Unsuitable Suitable Suitable The valve is complies to PED 2014/68/EU directive , with special reference to Annex III, Module A, concerning internal manufacturing checks as indicated in the Conformity Assessment Procedures. The DN15--25 valves are included in compliance with Ar ticle 4, paragraph 3: Valves designed for use with gas, liquid gas, gases dissolv ed under pressure, steam and those liquids with a vapour pressure at maximum admissible temperature exceeding 0.5 bar at normal atmospheric pressure (1.013 mbar) within the following limits: - For group 1 fluids when DN is from 25 to 100. - For group 2 fluids when DN is 125 and over. In the event of any doubt, please contact Bardiani Valv ole S.p.A. 9
67. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 67 3 4 5 3 i 4 i (DN 125-150) 277 276 17 274 275 10 9 6 9 19 7 7
26. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 (Normalmente chiusa) (Normalmente aperta o doppio effetto) (Normally closed) (ormally open or double acting) 26 33 1 42 108 (BBZP M8-LL) 42 33 1 c 2 c
79. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 (Normally closed) (Normally open or double acting) 79 33 92 22 b 213 51 94 23 b 2 24 b
55. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 (Normally closed) (Normally open or double acting) 55 92 33 1 (BBZP M9-LLL) 33 92 108 1 c 2 c 3 c
65. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 65 (DN 125-150) 274 275 10 6 9 19 277 276 17 20 21 22 20 i 21 i 9 17 10 7 7
15. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 6 Operation 1. VALVE INSPECTION BEFORE OPERATION: - Supply air to the actuator: - Power the valve (via the control unit); - Open and close the valve several times; - Check that the valve works correctly and accurately. A = Upward movement of the valve member B = Downward movement of the valve member In single acting valves there is only one of the afor ementioned commands. CAUTION! Hand crushing hazard. During operation there is a risk o f crushing inside the valve body in the area between the actuator and the valve body. 2. DUAL FUNCTION OF THE VALVE CYLINDER: Depending on how the valve cylinder is turned and install ed, operation will be in normally open or normally closed mode. A B Normally closed Normally open 15
37. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 37 3 h 4 h 5 h 3 i 4 i (DN 125-150) 277 276 17 274 275 10 9 (DN 10-100) 6 9 19 7 7
39. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 39 168 45 168 47 45 47 45 57 (BBYP - BBYR - BBYT) 45 33 1 1 9 d 10 d 8 d 12 d 11 d 2
69. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 69 168 45 168 47 45 47 45 57 (BBYP - BBYR - BBYT) 45 33 1 1 9 d 10 d 8 d 12 d 11 d 2
5. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 1 Safety,Warning and Mandatory Signs WARNING SIGNS Pictogram Description Notes WARNING General This tells the person in question that the operation described involves (when not performed in accordance with the relative safety regulations) the risk of per sonal injury. WARNING Hand crushing Exercise caution in executing the procedure Hand crushing hazard WARNING Heavy loads Exercise caution in executing the procedure Heavy suspended loads. WARNING Severe burns Heat emission hazard Very hot surface, risk of sever e burns WARNING Risk of explosions Take Care, risk of explosions MANDATORY SIGNS (FOR THE OPERATOR IN CHARGE OF ASSEMBLY/DISASSEMBLY) Pictogram Description Notes OBLIGATION General Special instructions must be followed to avoid injury t o persons. PROTECTIVE GLOVES Safety gloves must be available for handling objects which could cause hand injuries. HARD HAT A hard hat must be worn during machine lifting operations to protect against hazards generated by suspended loads. FOOTWEAR Use safety footwear to protect against the risks of falling objects during operations to transport the machine. SUITABLE CLOTHING Suitable clothing such as overalls. It is strictly prohibited to wear clothes with large flapping sleeves and/or other loose items which could easily get caught up in machine parts. 5
72. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 A Assembly of the BB ZP - BBZR - BBZT- BBYP - BBYR - BBYT Diverters 72 (BBYP - BBYR - BBYT) 50 42 33 16 a 18 d 42 108 50 42 33 18 a 2 2 92 108 (BBZP M9-LLL) 17 c
35. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 35 (DN 125-150) (DN 10-100) 9 17 10 7 7 274 275 10 6 9 19 277 276 17 15 h 16 h 17 h 15 i 16 i
40. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 40 (BBYP - BBYR - BBYT) 157 50 156 50 120 50 157 50 156 1 1 1 1 14 15 d 13 15 13 d 14 d
70. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 70 (BBYP - BBYR - BBYT) 157 50 156 50 120 50 157 50 156 1 1 1 1 14 15 d 13 15 13 d 14 d
6. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 MANDATORY SIGNS (FOR THE OPERATOR IN CHARGE OF MECHANICAL MAINTENANCE) Pictogram Description Notes OBLIGATION General Special instructions must be followed to avoid injury t o persons. PROTECTIVE GLOVES Protective gloves must be available for handling objects which could cause hand injuries or when there is the possibility of coming into contact with harmful substances.. HARD HAT Hard hats must be available when lifting heavy parts. FOOTWEAR Use safety footwear to protect against injuries caused by falling objects during maintenance operations (particularly when dismantling parts). SUITABLE CLOTHING Suitable clothing such as overalls. It is strictly prohibited to wear clothes with large flapping sleeves and/or other loose items which could easily get caught up in machine parts. SAFETY GLASSES Protective glasses must be available when there is the possibility of contact which harmful substances which could cause eye injuries. OPERATING SIGNS Pictogram Description Notes SKILLED PERSONNEL Dismantling/Assembling and maintenance operations must be carried out by expert technicians only. NOTE Follow the indicated note with care ENVIRONMENTAL NOTE Follow the regulations in force in the country of us ed governing waste disposal. CLAMP Use of a clamp CLAMP WITH SOFT JAWS Use of a clamp with jaws made from soft material 6
19. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 2. CLEANING AWAY DEPOSITS: - Thoroughly wash and clean all the valve parts before dis assembly ; - Pay attention to any possible detergent or other aggressi ve fluid deposits (see "Cleaning") ; - Always use protective safety glasses and gloves when re quired. CAUTION! Hand crushing hazard. During operation there is a risk o f crushing inside the valve body in the area between the actuator and the valve body. 3. REPLACEMENT OF WORN VALVE PARTS : Always use original spare parts 19
7. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 OPERATING SIGNS Pictogram Description Notes PRESS Use of a press PRESS (release) Use of a press Gradual release of the pressure force ELECTRICAL CONNECTION Electrical connection to the control unit (consult the relative instruction manual). ELECTRICAL DISCONNECTION Electrical disconnection from the control unit (cons ult the relative instruction manual). PNEUMATIC CONNECTION Connection of the air to the valve. PNEUMATIC DISCONNECTION Disconnection of the air from the valve 1 APPLICATION OF FOODSAFE GREASE Use FOODLUBE HI-TEMP 2 15254 grease only 2 APPLICATION OF FOODSAFE GREASE Use FOODLUBE Multi-paste 15756 grease only APPLICATION OF MULTIPURPOSE GREASE Use AGIP GREASE MU EP 2 SE 463754 only THREADLOCK APPLICATION Use SPEED BOND M500 threadlock only OPTIONAL 7
111. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 38 Warranty 1. VALIDITY Bardiani Valvole‘s Products are manufactured in complia nce with the technical specifications laid out in their “Instruction, Use and Maintenance Manual” and are fully compliant with the directives specifically mentioned in these manuals. Bardiani Valvole S.p.A. guarantees its own Products agai nst any design and/or construction and/or material defects and/or faults for a period of 12 (twel ve) months from the date of delivery. Notification of any Product defects and/or faults must be sent in writing to Bardiani Valvole S.p.A. within 8 (eight) days from their detection, providing adequate docu mentation of the defect/fault encountered as evidence. Services provided in the warranty period shall not resul t in an extension of the warranty beyond the stipulated 12 (twelve)-month period, as this warranty v alidity period is to be considered mandatory. 2. CONTENTS OF THE WARRANTY Notwithstanding and without prejudice to the rights of th e Buyer, which may be acknowledged by applicable law, this warranty it to be intended as limite d, at the discretion of Bardiani Valvole S.p.A., to the repair and/or replacement of the Product and/or part of the Product and/or its components which is/are found to be defective due to design and/or manufact uring and/or material faults. In the event of repair and/or replacement of the Produc t and/or any one of its parts and/or components, any returned item/s shall become the property of Bardian i Valvole S.p.A. and the relative shipping costs shall charged to Bardiani Valvole S.p.A. Bardiani Valvole S.p.A., shall be under no obligation to compensate for any immaterial and/or indirect damages and shall in no way be held liable for consequenti al damages and/or losses, such as (by way of example only), damages due to loss of business, contra cts, opportunities, time, production, profits, goodwill, image etc. No retailer or distributor or dealer or agent or represe ntative or employee or person appointed by Bardiani Valvole S.p.A. is authorized to make any amen dments and/or integrations and/or extensions to this warranty. 3. WARRANTY EXCLUSIONS - Elastomers and electrical components are expressly exclu ded from this warranty. - This warranty does not cover design faults emerging when ever a Product is manufactured by Bardiani Valvole S.p.A. based on designs and/or technical specifica tions provided by the Buyer. - Moreover this warranty excludes the following: - faults and/or defects resulting from incorrect and/or u nsuitable and/or inadequate transportation of the Product; - faults and/or defects resulting from failure to comply with the indications laid out in the “Instruction, Use and Maintenance Manual” with regards to installation of the Product or in any event caused by incorrect and/or unsuitable and/or improper installation ; - faults and/or defects resulting from failure to comply with indications laid out in the “Instruction, Use and Maintenance Manual” with regards to use and/or ma intenance operations and/or storage of the Product or in any event caused by incorrect and/ or unsuitable and/or improper use and/or maintenance operations and/or storage; - faults and/or defects due to normal wear and tear of th e Product and/or its parts and/or its components; - faults and/or defects in the Product and/or its parts an d/or its components for work and/or repairs being carried out by unskilled staff or staff that has n ot been authorised by Bardiani Valvole S.p.A.; - faults and/or defects in the Product and/or its parts an d/or its components due to it/them being dropped and/or banged and/or dented and/or misused and/or tampering and/ or breakage and/or accidents or in any event due to negligence and/or carelessness and/o r neglect by the Buyer and in general for any causes not attributable to design and/or manufacturing an d/or material defects; - faults and/or defects in the Product and/or its parts an d/or its components caused by other events beyond the control of Bardiani Valvole S.p.A., such as force majeure or unforseeable circumstances. 111
12. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 5 Installation 1. ELECTRICAL AND PNEUMATIC ENERGY SUPPLY - Use expert personnel for installation/uninstallation ope rations; - Check that the air pressure and quality are correct (se e "Technical Data"); - Check the power supply to the control unit is correct ( consult the relative instruction manual). A = Upward movement of the valve member B = Downward movement of the valve member In single acting valves there is only one of the afor ementioned commands. 2. REDUCING THE STRESS TO WHICH THE VALVE IS SUBJECTED : - Vibrations ; - Thermal expansion of the piping; - Excessive welding; - Overload. CAUTION! The seal seats may become deformed or cause valve malf unctioning. 12 A B
52. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 52 BBZP M9-LLL BBZP M8-LLL 108 42 33 30 14 14 33 2 14 108 42 33 108 92 33 51 213 94 33 1 33 1 92 108 C B
32. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 32 50 156 120 50 157 7 8 168 45 168 47 45 47 45 57 (BBYP - BBYR - BBYT) 45 33 157 50 156 50 8 d 9 d 7 d 11 d 12 d 10 d
63. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 63 50 156 120 50 157 12 13 168 45 168 47 45 47 45 57 (BBYP - BBYR - BBYT) 45 33 157 50 156 50 13 d 14 d 12 d 16 d 17 d 15 d
17. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 1. VALVE CLEANING WITH DETERGENTS : The system in which the valve is installed must be cl eaned by expert personnel in observance of the following: - Abide by the indicated detergent concentration values ; - Observe the instructions provided by the detergent manufac turer. - Always wear protective safety glasses and gloves. IMPORTANT! - Accurately dose detergents to avoid excessive concentrat ion ; - Always rinse thoroughly with clean water after washi ng. - Check compatibility of valve materials. CAUTION! Burns hazard. The valves and piping may be very hot. Wear protective gloves WARNING After installing a new or serviced valve, perform an i nternal washing cycle before using the piping for food liquids. If it there has been any welding work, passivation treatment must be carried out. EXAMPLE OF INTERNAL WASHING CYCLE (CIP) Phases Temperature °C Washing product Initial rinse Environment Chlorine- and chloride-free water Washing 70 °C Caustic soda (NaOH) at 1% Intermediate rinse Environment Chlorine- and chloride-fre e water Washing 70 °C Nitric acid (HNO3) at 0.5% End rinse Environment Chlorine- and chloride-free water Recommended washing product velocity = 2m/s Risk of stainless steel corrosion Risk of damage elastomers 8 Cleaning 17
33. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 33 35 34 (DN10-100) 8 (DN125-150) 13 13 f 35 34 (DN10-100) 8 (DN125-150) 154 (BBZR - BBYR)
64. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 64 35 34 154 (BBZR - BBYR) 18 18 f 35 34 8 (DN125-150) 19 (BBZT - BBYT) (82 - 94) 40 24
23. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 23 2 9 276 277 17 275 274 10 35 154 34 (DN10-100) 8 (DN125-150) 120 50 157 156 2 14 33 14 28 (P.T.F.E.) (BBZR - BBYR) 14 2 (BBZP P7-LL) 1 50 157 156 45 47 47 57 168 168 (BBYP - BBYR) (BBYP - BBYR) 33 1 (BBZP: M8-LL / P7-LL) 33 108 42 24 40 7 7 19 6 (DN125-150) (DN125-150)
68. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 68 40 24 7 6 40 24 (BBZT - BBYT) 7 f 35 34 8 (DN125-150) 35 34 154 (BBZR - BBYR)
51. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 51 9 276 277 17 275 274 10 35 154 34 (DN10-100) 8 (DN125-150) 120 50 157 156 (BBZR - BBYR) 50 157 156 45 47 47 57 168 168 (BBYP - BBYR) (BBYP - BBYR) 33 24 40 7 7 19 6 (DN125-150) (DN125-150) 108 42 33 30 14 14 33 1 14 30 14 28 212 (P.T.F.E.) A C B
38. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 38 35 34 (DN10-100) 8 (DN125-150) 154 (BBZR - BBYR) 40 24 7 35 34 (DN10-100) 8 (DN125-150) 6 40 24 (BBZT - BBYT) 7 f
94. Instruction, Use and Maintenance Manual EN-IST-BBZP-0418 21 Annexes BARDIANI VALVOLE S.p.A.. Via G. di Vittorio 50/52 43045 Fornovo di Taro (Pr) GB - EC Declaration of conformity - A3-P-PRG-GB A3-P-PRG-GB Ed. 1. Rev. 0 EC DECLARATION OF CONFORMITY OF THE MACHINERY (EC) 2006/42, Annex. II, p. 1 A BARDIANI VALVOLE S.p.A. Via G. di Vittorio 50/52 – 43045 Fornovo di Taro (P r) – Italy Declares under its own responsibility that the machine: Type: P P N N E E U U M M A A T T I I C C V V A A L L V V E E S S Model: Serial number: Function: Fluid handling Year of construction: 2016 Reference complies with all relevant provisions of the follow ing EC directives: (EC) 2006/42 MACHINERY and also comply with the following EC Directives an d Regulations: (EU) 2014/30 ELECTROMAGNETIC COMPATIBILITY DIRECTIV E (EMC) and the following harmonized standards, rules and / or technical specifications applied: EN ISO 12100:2010 REGULATION (EC) 1935/2004 and subsequent amendments and additions with regard to steel and elastomers in contact with the product REGULATION (EC) 10/2011 and subsequent amendments a nd additions with regard to PTFE in contact with the product Fornovo di Taro 10/10/2016 ______________________________ Emanuela Bardiani Legal representative FACSIMILE 94
